Sunday, 17 November 2024

To determine the compressive strength of a sample cement.

 

OBJECT: To determine the compressive strength of a sample cement.

APPARATUS: - Vibration machine cube moulds (70.60mm) size area = 5000mm2 poking rod, container (basin) measuring cylinder, wash bottle, trowel, etc.

EXTRACTS FROM IS: 4031-1968

1. Place on a non-porous container a mixture of cement and standard sand (conform IS 650-1966) in the proportion of 13 by weight Mix it dry with trowel for one minute and them with water until the mixture is of uniform colour. The time of mixing shall in any event be not less than 3 min. and should the time taken to obtain a uniform colour exceed 4 min. the mixture shall be rejected and the operation repeated with fresh quantity of cement, sand and water.

2. The material for each cube shall be mixed separately and the quantity of cement. standard sand and water shall be as follows:

i) Cement: 200 gms

ii) Standard sand: 600 gms (IS: 650-1966)

The standard sand obtained from Ennore, Madras, shall (100%) pass through 2 mm I.S. sieve and shall be (100%) retained on 90 micron IS sieve with the following particle size distribution.

                                             Particle size                                                                  Percent

a)                       Greater than I mm                                                                  33.33

b)                       Smaller than 1 mm and greater than                                      33.33

c)                       500 microns,                                                                          

d)                       Below 500 microns                                                                33.33

The sieve shall conform to IS: 460-1962.

iii) Water (P/4+3) percent of combined weight of cement and sand where P is the percentage of water required to produce a paste of standard consistency.

3. Immediately after mixing the mortar place the mortar in cube mould and prod with standard poking rod. The mortar shall be prodded 20 times in about 8 seconds to ensure elimination of entrained air and honey combing. Place the remaining quality of mortar in the hopper of the cube mould and prod again as specified for the first layer and them compact the mortar by vibration.

4. The period of vibration shall be two minutes (at the specified speed 12000+ 400 vib./min).

5. At the end of vibration remove the mould together with the base plate from the machine and finish the top surface of the cube in the mould by smoothing the surface with the blade.

 

 

 

 

 

 

 

6. Curing Specimens: Keep the filled moulds at a temperature of 27 ± 2° C in an atmosphere of at least 90% relative humidity for 24 hours after completion of vibration. At the end of that period remove them from the moulds and immediately submerge in clean fresh water and keep there until taken out just prior to breaking. The water in which the cubes are submerged shall be renewed every 7 days and shall be maintained at a temp of 27 +2°. After they have been taken out and until they are broken the cubes shall not be allowed to become dry.

7. The load shall be steadily and uniformly applied starting from zero at a rate of 350 Kg/cm /min.

8. Test three cubes for compressive strength at the periods mentioned under the relevant specifications for different hydraulic cements, the periods being reckoned from the completion of vibration. The compressive strength shall be the average of the strengths of the three cubes for each period of curing.

9. OBSERVATION:

S.No

Identification Mark

 

Age

 

Crushing load (Kg)

 

Compressive strength

 

 

 

 

 

 

 

RESULT: The compressive strength of cement at _____________(days)

_____________N/mm                                                                 

 

DISCUSSION: - Cover the following points:

i)                Importance of the test.

ii)              Normal results expected

iii)             Reasons for deviation of actual results from expected results

iv)             Sources of errors.

 

NOTE: -

days =

1. LEAVE THE APPLICANCES USED BY YOU AND THEIR SURROUNDINGS CLEAN.

2. RECORD YOUR OBSERVATIONS IN THE JOURNAL AND GET THEM VERIFIED BY YOUR TEACHER

(i) AT THE TIME OF CASTING

(ii) AT THE TIME OF TESTING

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